Laser machining apparatus, and apparatus and method for manufacturing a multilayered printed wiring board

ABSTRACT

There is provided a laser processing apparatus, a multilayer printed wiring board manufacturing apparatus, and a manufacturing method to form via holes of ultra-fine diameter. The laser beam from the CO 2  laser oscillator ( 60 ) is converted to the shortened wavelength beam by a tellurium crystal ( 94 ) to control diffraction of the laser beam. Simultaneously, when the laser beam is condensed, a limit value of the condensation limit is reduced. Thereby, the spot diameter of laser beam is reduced and a hole for via hole is bored on the interlayer insulation resin on a substrate ( 10 ). Therefore, even when the laser beam output is raised to form a deeper hole, the hole diameter is not widened and thereby a hole for a small diameter via hole can be formed.

This application is the national phase of international applicationPCT/JP97/04168, filed Nov. 14, 1997 which designated the U.S.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a multilayer printed wiring boardmanufacturing apparatus and method and a laser processing apparatus,particularly to a multilayer printed wiring board manufacturingapparatus and method to form fine holes at a low cost and a laserprocessing apparatus.

2. Description of Related Art

A build-up multilayer wiring board alternately has interlayer resininsulators and conductive circuit layers, provides holes to theinterlayer resin insulator layers and then electrically connects theupper layers and lower layers by forming conductive films at the wallsurface of these holes.

A hole (via hole) of the interlayer resin insulating layer is generallyformed through the exposure and developing process by givingphotosensitive property to the interlayer resin.

However, the diameter of these via holes on the multilayer printedwiring board is almost 100 μm or less and it is expected to develop thetechnology to form the via hole having still smaller diameter. Becauseof such requirement, employment of the processing method utilizing thelaser beam for the boring of the build-up multilayer wiring board is nowinvestigated.

A technology using laser for the boring is proposed, for example, in theJapanese Published Examined Patent No. HEI 3-54884. In this technology,a light beam from the laser source is received by a processing head fordeflection. Thereby the laser beam is irradiated to a predeterminedresin insulator to form a through hole.

However, a multilayer wiring board has via holes in one layer in thenumber ranging from several hundreds to several tens of hundred and isalso required to have higher positional accuracy because the via holesmust be electrically connected with conductive circuits of the lowerlayer. Therefore, it has been required to enable the positioning oflaser with higher accuracy in order to realize mass-production of themultilayer printed wiring board.

Namely, it is required to accurately measure the substrate position toembody the automatic control for mass production.

As a method of measuring the substrate position, an ordinary method hasbeen introduced in which a positioning mark provided on the substrate isread with a camera to measure the position.

However, in the case of a multilayer printed wiring board, thepositioning marks are often formed on a lower layer of the resin layerto be eliminated by a laser beam and if it is attempted to read thelight beam reflected from the positioning mark under the resin layer, itis sometimes difficult to accurately read the reflected beam throughreflection by the resin layer.

Therefore, the inventors of the present invention has proposed, as amethod of accurately reading the positioning mark, to read thepositioning mark from a silhouette by making use of the transmittinglight beam of the light applied to the multilayer printed wiring boardfrom the lower side.

However, since the multilayer printed wiring board is placed on an X-Ytable, when the light is applied to the substrate from the lower side,it is thought that the table itself or a driver motor for driving thetable will interfere the application of light beam.

Moreover, since the substrate is always moving by means of the X-Ytable, it is also difficult to always apply the light beam from thelower side of the positioning mark which moves in combination with theX-Y table. Moreover, a problem like this arises not only in themultilayer printed wiring board but also in automatic laser process.

On the other hand, in order to bore the via holes and through holes ofthe multilayer printed wiring board, a laser beam in such a wavelengthas generating heat in the interlayer resin must be used and the CO₂laser or excimer laser are considered as such laser source. The excimerlaser has the wavelength as short as 248 nm in KrF, 308 nm in XeCL and193 nm in ArF are and is suitable for formation of a small diameter viahole.

However, the excimer laser results in rise of product cost, when it isintroduced into the industrial use, because the apparatus cost becomeshigh, and further, parts such as lens are easily deteriorated because ofshort wavelength and these parts must be replaced frequently, and theexpensive excimer gas must be supplemented and replaced within a shortperiod.

Regarding this point, the CO₂ laser having a relatively longerwavelength is rather suitable for industrial use because not only outputlevel is high and the apparatus cost is low but also repair of lens, forexample, is not required and supplement of CO₂ laser can be realized ata low price, however when laser beam output is raised to form a deeperhole, hole diameter of via hole becomes larger. In addition, the hole indiameter of 100 μm which is about 10 times the wavelength (10.6 μm) canbe bored easily but the hole in diameter of 50 μm or less which is about5 times the wavelength is bored with considerable difficulty.

Such problem is generated also when the CO₂ laser is used as the lasersource for processing, in addition to the multilayer printed wiringboard.

Moreover, in the manufacturing apparatus of a multilayer printed wiringboard of the related art, since several thousands to several tens ofthousand via holes are bored in the multilayer printed wiring board, alonger time has been required to bore the holes of only one layer withthe laser and the processing time becomes very long when such laserprocess is repeated for multiple layers.

DISCLOSURE OF THE INVENTION

It is an aspect of the present invention to provide an apparatus and amethod of manufacturing a multilayer printed wiring board which, whilesecuring the position accuracy of via holes, bore hundreds or thousandsof holes by use of laser beam radiation.

It is therefore another aspect of the present invention to provide anapparatus and a method of manufacturing a multilayer printed wiringboard which can form via holes of ultra-fine diameter at a low cost andalso provide a laser processing apparatus which can form holes ofultra-fine diameter.

It is another aspect of the present invention to provide a laserprocessing apparatus, an apparatus and a method of manufacturing amultilayer printed wiring board which can read accurately thepositioning marks.

It is further another aspect of the present invention to provide a laserprocessing apparatus which can reduce the processing time.

Moreover, it is still further another object of the present invention toprovide an apparatus and a method of manufacturing a multilayer printedwiring board which can reduce the time required to form the via holes ofa built-up type multilayer printed wiring board.

In order to attain the aspects explained above, an apparatus ofmanufacturing a multilayer printed wiring board is characterized fromthe technical viewpoint that:

it is used for processing a multilayer printed wiring board having aninterlayer resin insulator;

it comprises a processing laser source, a scanning head for deflectingthe direction of laser beam toward the X-Y directions, a camera to readthe positioning marks of the multilayer printed wiring board, an X-Ytable for placing the multilayer printed wiring board, an input sectionfor inputting the processing data of the multilayer printed wiringboard, a memory section for storing the processing data or thearithmetic operations result, and an arithmetic operating section;

the processing data is input from the input section and this data isthen stored in the memory section;

the positions of the positioning marks of the multilayer printed wiringboard placed on the X-Y table is measured with the camera;

the processing data input on the basis of the measured position iscorrected to generate the data to drive the scanning head and the X-Ytable in the arithmetic operating section and this driver data is thenstored in the memory section; and

the drive data is read from the memory section in the control sectionand the laser beam is radiated to the multilayer printed wiring board bycontrolling the X-Y table and the scanning head to form the holes byeliminating the interlayer resin layer.

In order to attain the aspects described above, the method ofmanufacturing a multilayer printed wiring board characterized from thetechnical view point in comprising the steps of:

forming the positioning marks and interlayer insulating layer on themultilayer printed wiring board;

placing the multilayer printed wiring board having formed thepositioning marks on the X-Y table of the multilayer printed wiringboard manufacturing apparatus comprising the processing laser source,the scanning head for deflecting the direction of laser beam to the X-Ydirections, the camera for reading the positioning marks on themultilayer printed wiring board, the X-Y table for placing themultilayer printed wiring board, the input section for inputting theprocessing data of the multilayer printed wiring board, the memorysection for storing the processing data or the arithmetic operationsresult and the arithmetic operating section and also inputting theprocessing data to this apparatus;

measuring the positions of the positioning marks on the multilayerprinted wiring board with the camera, correcting the input processingdata based on the measured positions of the positioning marks in thearithmetic operating section to generate the data for driving thescanning head and X-Y table and storing this drive data to the memorysection; and

reading the drive data from the memory section in the control sectionradiating the laser beam to the multilayer printed wiring board bycontrolling the X-Y table and the scanning head to eliminate theinterlayer resin layer in order to form the holes.

In the present invention, since position of the positioning mark ismeasured with a camera to actually measure the position of the substrateby forming in advance the positioning mark at the predetermined positionof the multilayer printed wiring board, the position of the substrate ismeasured, and deviation of the substrate position is corrected from theinput processing data and actually measured value of the substrate togenerate the scanning head and X-Y table drive data. Thereby, thescanning head and the X-Y table are driven depending on this drive data.As a result, boring of many via holes of several hundreds to severaltens of hundred can be realized while keeping the higher positionalaccuracy.

In the present invention, it is desirable that the positioning mark ofthe multilayer printed wiring board is formed of a metal conductor. Itis because when the mark is read with the beam reflected from thepositioning mark, a metal assures a higher reflectivity and it may beeasily read by the camera. Moreover, in the case where the positioningmark is read with the transmitting light beam, since the metal does nottransmit the light beam, the positioning mark can be recognized by asilhouette and can easily be read by the camera.

Moreover, it is also desirable that the positioning mark is formedsimultaneously with a conductive circuit, because it is not required, inthis case, to additionally provide the process to form the positioningmark.

Specifically, at the time of forming a conductor pattern by etching acopper clad laminated plate, the positioning marks may be formed.Moreover, a plating resist is provided at the conductor circuit and thepositioning mark non-forming area and thereby the conductive circuit andthe positioning mark can be formed simultaneously by the plating.

As explained above, when the conductor circuit and positioning mark areformed simultaneously, it is desirable to use an interlayer resininsulator having a light transmissivity because the positioning mark iscovered with the interlayer resin insulator.

The inventors of the present invention have made efforts toinvestigation to find a cause of increase in diameter of the via holes,etc. As a result, it has been proved that when the CO₂ laser has thewavelength as long as 10.6 μm, the spot diameter becomes large when thelight is focused due to the influence of diffraction of laser beam andwhen an output is increased, the hole diameter becomes larger than thepreset value.

Therefore, it has also been found that diffraction of laser beam can becontrolled and the spot diameter when the light beam is focused can beset as small as possible to form the via hole having the small diameterwhen the laser beam has a longer wavelength.

The present invention has been proposed based on such finding andthereby the apparatus for manufacturing the multilayer printed wiringboard described in the appended claims discloses a multilayer printedwiring board manufacturing apparatus comprising a CO₂ laser source, ascanning head for deflecting the direction of the laser beam to the X-Ydirections or an X-Y table for displacing the position of the multilayerprinted wiring board and is characterized in the technical view point bythat the laser beam oscillated from the CO₂ laser source is given theshortened wavelength by a harmonic wave generating means.

Moreover, the multilayer printed wiring board manufacturing apparatusdescribed in the appended claims discloses a multilayer printed wiringboard manufacturing apparatus comprising a processing laser source, aharmonic wave generating means for converting the laser beam oscillatedfrom the processing laser source to a shortened wavelength laser beam inthe second harmonic wave, a scanning head for deflecting the directionof the laser beam toward the X-Y directions or an X-Y table fordisplacing the position of the multilayer printed wiring board and isalso characterized from the technical view point by that the wavelengthof the processing laser source is ranged from 720 nm or less to theshortest wavelength or more of the laser source or from 6000 nm or moreto the maximum wavelength or less of the laser source.

Moreover, the multilayer printed wiring board described in the appendedclaims comprises:

a CO₂ laser source, a scanning head for deflecting the direction oflaser beam to the X-Y directions, a camera for reading the target markon the multilayer printed wiring board, an X-Y table for placing themultilayer printed wiring board, an input section for inputting theprocessing data of the multilayer printed wiring board, a memory sectionfor storing the processing data or the arithmetic operations result andan arithmetic operating section in order to:

input the processing data from the input section to store it to thememory section;

measure, with the camera, the position of the target mark of themultilayer printed wiring board placed on the X-Y table;

generate, in the arithmetic operating section, the data for driving thescanning head and the X-Y table from the measured position and the inputprocessing data and then store this data to the memory section;

read, in the control section, the drive data from the memory section andradiate the laser beam to the multilayer printed wiring board bycontrolling the X-Y table and the scanning head to eliminate theinterlayer resin layer in order to form the hole; and is alsocharacterized in the technical view point by that the laser beamoscillated from the CO₂ laser source is converted to the shortenedwavelength beam in the second harmonic wavelength by the harmonic wavegenerating means.

Moreover, the multilayer printed wiring board manufacturing methoddescribed in the appended claims discloses a multilayer printed wiringboard manufacturing method using a manufacturing apparatus comprising aCO₂ laser source, a harmonic wave generator for converting the laserbeam from the CO₂ laser source to the shortened wavelength in secondharmonic wave, a scanning head for deflecting the direction of laserbeam to the X-Y direction, a camera for reading the target mark of themultilayer printed wiring board and an X-Y table for placing themultilayer printed wiring board and is characterized in the technicalview point in comprising the steps of:

measuring the position of the target mark of the multilayer printedwiring board having the interlayer resin insulator placed on the X-Ytable;

generating the data for driving the scanning head and the X-Y table fromthe measured position and the processing data; and

-   -   eliminating the interlayer resin layer and forming holes by        controlling the Y-Y table and the scanning head based on the        drive data and radiating the shortened wavelength laser beam in        the second harmonic wave from the harmonic wave generator to the        multilayer printed wiring board.

The present invention converts the laser beam from the laser source tothe shortened wavelength wave by the harmonic wave generating means tocontrol the diffraction of laser beam and also can reduce the spotdiameter of laser beam, when the laser beam is focused, by making smallthe limit value of the focusing limit. As a result, when an output ofthe laser beam is raised to form a deeper hole, the hole diameter is notwidened. Therefore, the via hole and small diameter hole can also beformed.

As the laser source explained above, the CO₂ gas is desirable becausethe apparatus is low price and provides an high output and assures alsoa lower running cost.

As the harmonic wave generating means, a waveguide or a bulk ofnon-linear optical crystal may be used.

Specifically, a means for reflecting the laser beam from the CO₂ lasersource and for transmitting the harmonic generated by non-linear opticalcrystal is provided in the harmonic wave output side of the non-linearoptical crystal. The laser beam of the light source wavelength isreflected and the shortened wavelength laser beam is transmitted indirect. Thereby, the processing is executed only by the shortenedwavelength laser beam.

As the means for reflecting the laser beam from the processing lasersource and transmitting the harmonic generated by the non-linear opticalcrystal, a thin film (coating), for example, of sodium fluoride isformed on the surface of collimator lens.

Here, it is recommended to provide the function for totally transmittingthe laser beam from the processing laser source on the incident side ofthe non-linear optical crystal, namely in the processing laser sourceside for the purpose of improving the input and output efficiency oflight beam.

On the incident side of the non-linear optical crystal, the thin film ofsodium fluoride and silicon, etc. in which the number of layers andthickness are adjusted is formed at the surface of the condenser lensand the end face of the non-linear optical crystal as the means forgiving the function to totally transmit the laser beam from theprocessing laser source.

Moreover, it is also allowed that the non-linear optical crystal isprovided within the laser source and the function for reflecting a partof the laser beam of the light source wavelength is provided on theincident side of the non-linear optical crystal or a resonator is formedwithin the processing laser source using a half-mirror. It is becausethe resonator type harmonic wave generator assures high conversionefficiency and also practical use and moreover higher conversionefficiency can also be obtained by giving a higher output to non-linearoptical crystal.

As the non-linear optical crystal, tellurium is preferable. The CO₂laser which is optimum as the laser source assures the far infrared bandand realizes the phase matching of the wavelength of this band.

When tellurium is used, the cutting angle for the c-axis is determinedto θ=14.30 in order to realize the phase matching for the CO₂ laser.

Wavelength of the CO₂ laser is 10.6 μm and the second harmonic generatedhas the wavelength of 5.3 μm. Therefore, the hole in diameter of 50 μmwhich is about 10 time the second harmonic can easily be formed.

Here, in order to bore the hole on the interlayer resin insulator,wavelength must be 360 nm or less or 3000 nm or more. Therefore, thewavelength of the processing laser source assuring shortened wavelengthof the second harmonic wave must be 720 nm or less or 6000 nm or more.

The present invention is particularly effective to form the hole wherethe aspect ratio (depth of hole/diameter of hole) is 1.5 or less.

In order to attain the aspect explained above, the multilayer printedwiring board manufacturing apparatus described in the appended claims ischaracterized in the technical viewpoint by that:

it is used for processing the multilayer printed wiring board having theinterlayer resin insulator;

it comprises a processing laser source, a scanning head for deflectingthe direction of laser beam to the X-Y directions, a camera for readingthe positioning mark of the multilayer printed wiring board, an X-Ytable for placing the multilayer printed wiring board, an input sectionfor inputting the processing data of the multilayer printed wiringboard, a memory section for storing the processing data or thearithmetic operations result and an arithmetic operating section; and

the X-Y table is provided with the embedded light source at the areacorresponding to the positioning mark of the multilayer printed wiringboard.

Moreover, the multilayer printed wiring board manufacturing apparatusdescribed in the appended claims is characterized in the technicalviewpoint by that:

it is used for processing the multilayer printed wiring board having aninterlayer resin insulator;

it comprises a processing laser source, a scanning head for deflectingthe direction of the laser beam to the X-Y directions, a camera forreading the positioning mark of the multilayer printed wiring board, anX-Y table for placing the multilayer printed wiring board, an inputsection for inputting the processing data of the multilayer printedwiring board, a memory section for storing the processing data or thearithmetic operations result and an arithmetic operating section;

the X-Y table is provided with an embedded light source at the areacorresponding to the positioning mark of the multilayer printed wiringboard;

the processing data is input from the input section and it is thenstored in the memory section;

a silhouette, which is formed when the light beam from the light sourceof the X-Y table is shielded by the positioning mark, is read by thecamera and the position of the positioning mark of the multilayerprinted wiring board placed on the X-Y table is measured;

the data for driving the scanning head and the X-Y table is generatedfrom the measured position and the input processing data in thearithmetic operating section and this drive data is then stored in thememory section; and

the drive data is read from the memory section in the control section tocontrol the X-Y table and the scanning head and the laser beam is thenradiated to the multilayer printed wiring board to eliminate theinterlayer resin layer in order to form a hole.

In order to attain the aspect described above, the multilayer printedwiring board manufacturing method described in the appended claimsdiscloses the multilayer printed wiring board manufacturing methodutilizing a manufacturing apparatus comprising a processing lasersource, a scanning head for deflecting the direction of laser beam tothe X-Y directions, a camera for reading the positioning mark of themultilayer printed wiring board and an X-Y table for placing themultilayer printed wiring board and also providing the light sourceembedded to the area corresponding to the positioning mark of themultilayer printed wiring board and is characterized in the technicalviewpoint by comprising the steps of:

forming the positioning mark and interlayer resin insulator on themultilayer printed wiring board;

inputting the processing data to the manufacturing apparatus;

reading a silhouette, with the camera, which is formed when the lightbeam from the light source of the X-Y table is shielded by thepositioning mark of the multilayer printed wiring board and measuringthe position of the positioning mark of the multilayer printed wiringboard;

generating the data for driving the scanning head and the X-Y table fromthe measured position and the input processing data; and

radiating the laser beam to the multilayer printed wiring board bycontrolling the X-Y table and the scanning head on the basis of thedrive data to eliminate the interlayer resin layer in view of formingthe hole.

The laser processing apparatus described in the appended claims ischaracterized in the technical viewpoint by comprising a processinglaser source, a scanning head for deflecting the direction of the laserbeam to the X-Y directions, a camera for reading the positioning mark ofa work piece to be processed, an X-Y table for placing the work piece tobe processed, an input section for inputting the processing data of thework piece to be processed, a memory section for storing the processingdata or the arithmetic operations result and an arithmetic operatingsection and is also characterized in providing a light source at thearea of the X-Y table corresponding to the positioning mark of the workpiece to be processed.

The inventors of the present invention have completed the presentinvention, as a result of investigation, by finding that the light beamcan be always applied from the lower side of the positioning mark,without any interference of the X-Y table itself or the drive motor, byembedding the light source at the position corresponding to thepositioning mark of the X-Y table.

In the present invention, when a work piece to be processed such as amultilayer printed wiring board is placed on the X-Y table, since thelight source is embedded to the area corresponding to the position markof the work piece to be processed such as the multilayer printed wiringboard, the positioning mark is recognized as a silhouette because thelight from the light source is shielded by the positioning mark of thework piece to be processed such as the multilayer printed wiring boardand it is then read by the camera. This silhouette is not influenced bythe gloss of a resin layer even when the positioning mark is provided atthe lower layer of the resin layer to be eliminated by the laser.Moreover, the since the light source is embedded in the X-Y tableitself, the light source is never shielded by the X-Y table or the drivemotor, and since the light source moves together with the X-Y table, thelight can always be applied from the lower side of the positioning markand the positioning mark can always be recognized even when the X-Ytable moves.

In addition, since it is enough that the light source radiates only thepositioning mark area, the light source area and amount of light can bereduced and thereby the substrate is never warped and the work piecesuch as substrate is never changed in size by the heat from the lightsource.

Moreover, since the light source area can be reduced, a groove and ahole can be provided to the X-Y table for the purpose of vacuumabsorption and the substrate can surely be fixed.

As the light source used in the present invention, an LED (LightEmitting Diode), a laser source, a fluorescent light or a small sizebulb may be listed. The LED is most preferable because it is small andlight, therefore it does not increase an inertia of the X-Y table,assuredly realizing a small amount of heat generation and highluminance. In addition, it is suitable for mass-production of theprinted wiring board because it assures a longer exchange time. As thecolor of light emitted by this LED, green which may be recognized by CCDas the image pickup element of camera is preferable.

As a structure of the light source, an aperture is provided to the X-Ytable and the light source such as LED and a socket to be connected tothe light source are embedded in this aperture. The socket is connectedto the cable wired at the inside or rear surface of the X-Y table andthis cable is then connected to the external power supply.

A rectangular shape is the most preferable for the aperture. Thepositioning mark is formed for each insulator layer and therefore theseare never overlapped with each other. Moreover, the apertures are formedin lateral on a line while the positioning mark of each layer isdeviated. Since the aperture is formed in the rectangular shape, thepositioning mark of each layer can be radiated simultaneously with thelight beam.

In the present invention, since the positioning mark is formed inadvance at the predetermined position of the work piece such asmultilayer printed wiring board, the position of the work piece such assubstrate is measured actually by measuring the position of silhouetteof the positioning mark with a camera, the data for driving thegalvano-mirror and X-Y table is generated to compensate for deviation ofthe substrate position from the input processing data and theactually-measured value of the substrate position and the galvano-mirrorand X-Y table are driven depending on this drive data. Thereby, it ispossible to realize the boring of many via holes ranging from severalhundreds to several tens of hundred while keeping the higher positionalaccuracy.

In the present invention, it is preferable that the positioning mark ofthe multilayer printed wiring board is made of a metal conductor. Sincea metal does not transmit the light beam, the positioning mark can berecognized by a silhouette and it can easily be read with the camera.

Moreover, the positioning mark is preferably formed simultaneously withthe conductive circuit because it is not required, in this case, toadditionally provide the positioning mark forming process.

At the time of forming the positioning mark on the multilayer printedwiring board, it is desirable that the positioning mark of the upperlayer is deviated from the positioning mark of the lower layer. Thereby,the silhouette of the positioning mark of the upper layer is neveroverlapped on the positioning mark of the lower layer.

Specifically, the positioning mark can be formed on the occasion offorming the conductor pattern by etching the copper clad laminatedplate. Moreover, a plating resist is provided in advance on the areawhere the conductive circuit and positioning mark are not provided andthereby the conductive circuit and positioning mark can be formedsimultaneously through the plating process.

When the conductive circuit and positioning mark are formedsimultaneously, the positioning mark is covered with the interlayerresin insulator. Therefore it is preferable to use a material having thelight transmitting property as the interlayer resin insulator. Inaddition, it is also preferable to use a material having the lighttransmitting property for the substrate itself on which the interlayerresin insulator is formed.

In order to attain the aspect described above, the laser processingapparatus described in the appended claims discloses laser processingapparatus comprising a processing laser source, a scanning head fordeflecting the direction of laser beam to the X-Y directions and an X-Ytable for placing the work piece to process the work piece with a laserbeam by controlling the X-Y table and the scanning head, characterizedin the technical viewpoint by providing at least two or more scanningheads and a beam splitter between the processing laser source and anoptical path of the scanning head to supply the laser beam to eachscanning head by distributing the laser beam.

Moreover, the multilayer printed wiring board manufacturing apparatusdescribed in the appended claims discloses, in order to attain theobject explained above, a multilayer printed wiring board which is usedfor processing a multilayer printed wiring board having an interlayerresin insulator and comprises a processing laser source, a scanning headfor deflecting the direction of laser beam to X-Y directions, a camerafor reading the target mark of the multilayer printed wiring board, anX-Y table for placing the multilayer printed wiring board, an inputsection for inputting the processing data of the multilayer printedwiring board, a memory section for storing the processing data or thearithmetic operations result and an arithmetic operating section toinput the processing data from the input section, stores this data tothe memory section, measures the position of target mark of themultilayer printed wiring board placed on the X-Y table, generates thedata for driving the scanning head and the X-Y table from the measuredposition and the input processing data and stores this drive data to thememory section in the arithmetic operating section, reads the drive datafrom the memory section and radiates the laser beam to the multilayerprinted wiring board by controlling the X-Y table and the scanning headin the control section to eliminate the interlayer resin layer and formthe via hole, and this multilayer printed wiring board manufacturingapparatus is also characterized in the technical viewpoint by providingat least two or more scanning heads and a beam splitter between theprocessing laser source and an optical path of the scanning heads tosupply the laser beam to each scanning head by distributing the laserbeam with the beam splitter.

Moreover, the multilayer printed wiring board manufacturing methoddescribed in the appended claims discloses a multilayer printed wiringboard manufacturing method comprising the steps of:

forming the target mark on the multilayer printed wiring board havingthe interlayer resin insulator;

placing the multilayer printed wiring board having formed the targetmark on the X-Y table of the multilayer printed wiring boardmanufacturing apparatus comprising a processing laser source, at leasttwo or more scanning heads for deflecting the direction of laser beam tothe X-Y directions, a camera for reading the target mark of themultilayer printed wiring board, an X-Y table for placing the multilayerprinted wiring board, an input section for inputting the processing dataof the multilayer printed wiring board, a memory section for storing theprocessing data or the arithmetic operations result and an arithmeticoperating section and then inputting the processing data to thisapparatus;

measuring, in the arithmetic operating section, the position of thetarget mark of the multilayer printed wiring board with the camera,generating the data for driving the scanning head and the X-Y table fromthe measured position and the input processing data and storing thisdrive data in the memory section; and

reading the drive data from the memory section in the control sectionand radiating the laser beam to the multilayer printed wiring board bycontrolling the X-Y table and the scanning head to eliminate theinterlayer resin layer to form the via hole; and

this method is characterized in the technical viewpoint by distributingthe laser beam with a beam splitter provided between the processinglaser source and an optical path of the scanning head to supply thelaser beam to two or more scanning heads.

In the laser processing apparatus, the multilayer printed wiring boardmanufacturing apparatus, and the multilayer printed wiring boardmanufacturing method, each described in the appended claims, since thelaser beam is distributed by the beam splitter to supply the beam to aplurality of scanning heads even when only one laser source is provided,the boring velocity can be improved even when the apparatus size is notincreased and thereby low cost laser boring can be realized. Inaddition, in the apparatus and the multilayer printed wiring boardmanufacturing method, as described in the appended claims, processingand boring can be conducted to only one work piece (multilayer printedwiring board) with two or more scanning heads. In this case, theprocessing and boring time of the work piece (multilayer printed wiringboard) can be shortened and moreover the X-Y table area can be reducedto that of only one work piece (multilayer printed wiring board),thereby not resulting in increase in size of the apparatus as a whole.

In an embodiment of the present invention, when a via hole is not formedwith the other scanning head on the occasion of forming a via hole withthe laser beam via one scanning head, the other scanning head scans theoutside of the processing area of the multilayer printed wiring boardwith the laser beam. Therefore, it is possible to conduct the processingin different patterns with a plurality of scanning heads.

In an embodiment of the present invention, since a transfer mask isprovided between the processing laser source and the beam splitter, thestructure can be more simplified than the structure where a plurality ofmasks are provided.

In an embodiment of the present invention, since the transfer mask isprovided between the beam splitter and each scanning head, the distanceto the multilayer printed wiring board as the processing object fromeach transfer mask can be equalized.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram of a multilayer printed wiring boardmanufacturing apparatus in relation to an embodiment of the presentinvention;

FIG. 2 is a block diagram of a control mechanism of the manufacturingapparatus shown in FIG. 1;

FIG. 3 is a process diagram for the processing conducted by the controlmechanism shown in FIG. 2;

FIG. 4 is a process diagram for manufacturing a multilayer printedwiring board in relation to the embodiment;

FIG. 5 is a process diagram for manufacturing a multilayer printedwiring board in relation the embodiment;

FIG. 6 is a schematic diagram of a multilayer printed wiring boardmanufacturing apparatus in relation to a modification example of theembodiment;

FIG. 7 is a schematic diagram of a multilayer printed wiring boardmanufacturing apparatus in relation to another embodiment of the presentinvention;

FIG. 8 is a cross-sectional view along the line A-A of the X-Y tableshown in FIG. 7;

FIG. 9(A) is a plan view of an aperture of the X-Y table shown in FIG.8, FIG. 9(B) is a cross-sectional view of the aperture, FIG. 9(C) is aplan view of the aperture, and FIG. 9(D) is a cross-sectional view ofthe aperture;

FIG. 10 is a process diagram for manufacturing a multilayer printedwiring board in relation to the another embodiment;

FIG. 11 is a process diagram for manufacturing a multilayer printedwiring board in relation to the another embodiment;

FIG. 12 is a schematic diagram of a multilayer printed wiring board inrelation to the third embodiment of the present invention;

FIG. 13 is a block diagram of a control mechanism of the manufacturingapparatus shown in FIG. 12;

FIG. 14 is a process diagram of the processing by the control mechanismshown in FIG. 13;

FIG. 15 is a flowchart of the galvano-data generating process shown inFIG. 14;

FIG. 16 is a schematic diagram of a multilayer printed wiring boardmanufacturing apparatus in relation to a modification example of the yetanother embodiment of the present invention; and

FIG. 17 is a schematic diagram of a multilayer printed wiring board inrelation to another modification example of the yet another embodimentof the present invention.

DESCRIPTION OF THE EMBODIMENTS

The embodiments of the present invention will be explained below withreference to the accompanying drawings.

FIG. 1 shows a multilayer printed wiring board manufacturing apparatusin relation to the an embodiment of the present invention.

In the embodiment, as the laser source, a CO₂ laser oscillator 60 whichgenerates the CO₂ laser in the wavelength of 10.6 μm is used. This CO₂laser oscillator 60 is designed as the resonator type oscillator formedby sealing the CO₂ gas between a total reflection mirror 60B and apartial reflection mirror 60A. An energy from the excited CO₂ is emittedas the laser beam via the partial reflection mirror 60A.

The laser beam in the beam diameter of 20 mm radiated from the CO₂ laseroscillator 60 is condensed by a condenser lens 92 of zinc selenium(ZnSe) coated with a thin film of sodium fluoride (manufactured byMELLES GRIOT) and is then incident to a metal tellurium 94. The surfaceof the condenser lens 92 is perfectly transmitting the light beam in thewavelength of 10.6 μm (AR: ANTIREFLECTION).

Tellurium 94 has the length of 5 mm and is cut in the angle θ=14.3° forthe c-axis for the phase matching. The incident light in the wavelengthof 10.6 μm is converted to the second harmonic wave in the wavelength of5.3 μm by tellurium. The converted second harmonic wave is emitted fromthe tellurium crystal 94 and is then incident to the collimator lens 90.The incident and emitting end faces of the tellurium crystal 94 arecoated with the thin film of sodium fluoride having the antireflectionproperty for the beam in the wavelength of 10.6 μm in order to improvethe incident and emitting efficiency.

The second harmonic wave in the wavelength of 5.3 μm emitted fromtellurium 94 is paralleled by the collimator lens 90. The surface of thecollimator lens 90 (produced by MELLES GRIOT) is coated with a thin filmof sodium fluoride of which the number of layers and thickness areadjusted. This surface totally reflects (HR: Whole Reflection) the laserbeam having the wavelength of 10.6 μm and totally transmits (AR) thesecond harmonic wave having the wavelength of 5.3 μm. Namely, the laserbeam having the wavelength of 10.6 μm which is the unconverted lightsource wavelength is cut. Therefore, only the laser beam in thewavelength of 5.3 μm contributes to the processing.

The laser beam in the wavelength of 5.3 μm is reflected by a mirror 66of the optical system and is sent to the galvano-head 70 via thetransfer mask 62 to make clear the focal point on the substrate.

The galvano-head (scanning head) 70 is composed of a set of thegalvano-mirror formed of the galvano-mirror 74X for scanning the laserbeam in the X direction and the galvano-mirror 74Y for scanning the beamin the Y direction. These mirrors 74X, 74Y are driven by the controlmotors 72X, 72Y. The motors 72X, 72Y adjust the angles of the mirrors74X, 74Y depending on the control command from the computer to beexplained later and also transmits the detection signal from thebuilt-in encoder to the computer side.

The scan area of the galvano-mirror is 30×30 mm. Moreover, thepositioning velocity of the galvano-mirror is 400 points/sec within thescanning area. The laser beam is respectively scanned in the X-Ydirections through a couple of galvano-mirror 74X, 74Y and passes thef−θ lens 76 and collides with the bonding agent layer of the substrate10 to be explained later to form the via hole (aperture).

The substrate 10 is placed on the X-Y table 80 moving in the X-Ydirections. As explained above, since the scanning area ofgalvano-mirror of each galvano-head 70 is 30 mm×30 mm and the substrate10 of 500 mm×500 mm is used, the number of step areas of the X-Y table80 is 289 (17×17). Namely, the processing of the substrate 10 can becompleted by repeating the movement of 30 mm in the X direction 17 timesand the movement in the Y direction 17 times, respectively.

The manufacturing apparatus explained above is also provided with theCCD camera 82 and therefore the positions of the target marks(positioning marks) 11 arranged at four corners of the substrate 10 aremeasured to start the processing after compensating for the error.

Subsequently, the control mechanism of this manufacturing apparatus willbe explained with reference to FIG. 2.

The control apparatus is formed of a computer 50 which receives as aninput the hole coordinate data (processing data) of the multilayerprinted wiring board input from the input section 54 and the position ofthe target mark 11 measured by the CCD camera 82 to generate theprocessing data to be stored in the memory section 52. The actual boringprocess can be conducted by driving the X-Y table 80, laser 60 and thegalvano-head 70 on the basis of the processing data.

Here, the processing data generating process by the computer 50 will beexplained in further detail with reference to FIG. 3.

The computer 50 drives first the X-Y table 80 to the position of the CCDcamera 82 to move the target mark 11 (first process). Errors such asdeviation in the X direction, deviation in the Y direction, acompression amount of substrate and an amount of rotation are measuredby catching the positions of the four target marks 11 with the CCDcamera 82 (second process). Here, an error data is generated forcorrecting the error of measurement (third process).

Subsequently, the computer 50 corrects the hole coordinate dataconsisting of the coordinates of respective holes with the error datagenerated in the third process to generate the actual processing dataconsisting of the coordinates of the holes actually bored (fourthprocess). On the basis of the actual processing data, the galvano-headdata for driving the galvano-head 70 is generated (fifth process), thetable data for driving the X-Y table is generated (sixth process), andthe laser data for the timing of oscillating the laser 60 is alsogenerated (seventh process). This data is temporarily stored in thememory section 52 as explained above and actual boring process isconducted by driving the X-Y table 80, laser 60 and galvano-head 70depending on this data.

Subsequently, the multilayer printed wiring board manufacturing processusing the manufacturing apparatus in relation to this embodiment of thepresent invention will be explained with reference to FIG. 4 and FIG. 5.

First, using, as a starting material, a copper clad laminated plate 10 awhere the copper foil 12 of 18 μm is laminated on both surfaces of thesubstrate 10 consisting of glass epoxy or BT (bismaleimidetriazine) of500×500 mm in the thickness of 1 mm shown in FIG. 4(A), the copper foilis etched in the form of a pattern by the ordinary method as shown inthe process (B) to form the internal layer copper patterns 14 a, 14 band target marks 11 on both surfaces of the substrate 10.

Here, an interlayer resin insulator is prepared. After mixing the cresolnovolak type epoxy resin (manufactured by Nippon Kayaku, Co. Ltd.:molecular weight 2500) of 70 parts by weight dissolved into DMDG(dimethylglicoldimethyethel), polyethelsulfone (FE) of 30 parts byweight, imidazole hardening agent (Shikoku Chemicals Corp.: Bland name2E4MZ-CN) of 4 parts by weight and then further mixing, with thismixture, the epoxy resin particle in average particle size of 5.5 μm of35 parts by weight and that in average particle size of 0.5 μm of 5parts by weight, these are further kneaded while adding NMP to adjustthe viscosity to 12 pa·s with a homogenizer and subsequently these arekneaded with three rolls to obtain the solvent of bonding agent(interlayer resin insulator).

The substrate 10 shown in the process (B) is washed with water and isthen dried up. Thereafter, the substrate 10 is subjected to degreasingunder the acidic condition, soft-etching, processing with a catalystsolvent including palladium chloride and organic acid to obtain Pdcatalyst, activation and the plating in the non-electrolytic platingbath to form the recessed and projected layers (rough surface) ofNi—P—Cu alloy in the thickness of 2.5 μm at the surface of the copperconductive bodies 14 a, 14 b, target mark 11 and a via hole pad.

Thereafter, the substrate 10 is washed with water is then soaked intothe non-electrolytic tin plating bath consisting of tin fluorideboron-thioharnstoff acid solution in the temperature of 50° for an hourto form a tin replacement plating layer in the thickness of 0.3 μm atthe surface of the Ni—Cu—P alloy rough surface.

As shown in the process of FIG. 4(C), the bonding agent is coated on thesubstrate 10 using a roll coater, it is then left for 20 minutes underthe horizontal condition. Then, the substrate is dried up for 30 minutesat the temperature of 60° C. to form a bonding agent layer 16 in thethickness of 50 μm. Thereafter, it is then heated at the temperature of170° C. for five hours to harden the bonding agent layer 16. Thisbonding agent layer 16 has light transmitting property. Thereby, thetarget mark 11 covered with the bonding agent layer 16 can be recognizedeasily with the CCD camera 82.

Thereafter, the substrate 10 is placed on the X-Y table 80 shown in FIG.1 and the target mark 11 formed on the substrate 10 as explained aboveis measured with the CCD camera 82. Thereby, after measuring andcorrecting the deviation of the substrate 10, the pulse beam is appliedto the substrate from the laser oscillator 60 to form the hole 20 forvia hole to the bonding agent layer 16 on the substrate (refer toprocess (D)).

Namely, the boring process is conducted with the structure of thisembodiment having formed the optical system using a condenser lens 92, acollimator lens 94 and tellurium 94 as the non-linear optical crystal.

An output from the CO₂ laser oscillator 60 is 5000 W and pulse time is 1μsec. A harmonic wave output has the peak level of 1600 W and theconversion efficiency has been 32%. Here, radiation energy has been setto 0.8 mJ.

In this embodiment, the second harmonic wave laser beam of 5.3 μm isradiated through the bonding agent layer (interlayer resin insulator) 16in the thickness of 50 μm to expose the bottom section (internal layercopper patterns 14 a, 14 b) in order to form the hole 20 in the depth of50 μm. Moreover, a small via hole having the upper diameter of hole 20(aperture diameter) of 40 μm can be obtained.

As explained above, a fine and deep hole can be bored by utilizing thelaser beam wavelength of 5.3 μm which has been obtained by modulatingthe laser beam of the low cost CO₂ laser source to the shortenedwavelength.

Explained here is the result of testing in formation of the via holebored to the bonding agent layer 16 of 50 μm by radiating the laser beamunder the setting that diameter of mask 62 is 0.6 mm and radiationenergy is 0.4 mJ by structuring an optical system, for the purpose ofcomparison without use of the condenser lens, collimator lens ortellurium. In this case, an output from the CO₂ laser is 5000 W andpulse time is 1 μsec. An output of harmonic wave has the peak level of1600 W and wavelength is 10.6 μm.

The upper diameter of the hole formed for the testing is 40 μm, thedepth of hole is 30 μm and it is impossible to expose the bottom section(internal layer copper patterns 14 a, 14 b) passing through the bondingagent layer 16 of 50 μm.

When the radiation energy is increased up to 0.8 mJ in the same opticalsystem, it has been realized to expose the bottom section passingthrough the bonding agent layer 16 in the thickness of 50 μm, but theupper diameter of hole is 60 μm and the diameter of aperture isextended.

As explained above, when the wavelength is 10.6 μm, a hole can be boredthrough the bonding agent layer by increasing the output, but the holediameter is also extended. Moreover, when the output is reduced, thehole diameter can be reduced but the laser output cannot be transmittedthrough the bonding agent layer and the upper layer cannot be connectedto the lower layer.

In this embodiment, since the target mark 11 is formed of copper, itassures high reflectivity and can be read easily by the CCD camera 82.Moreover, since copper does not allow transmission of light beam, thepositioning mark can be recognized with a silhouette and can be readeasily with the CCD camera 82. In this embodiment, copper is used fortarget mark 11, but other various kinds of metal conductors which alsoassure higher reflectivity and do not allow transmission of light beamcan be used in place of copper.

Moreover, since the target mark 11 is formed simultaneously with theconductive circuit (internal layer copper patterns 14 a, 14 b), it isnot required to additionally provide the target mark forming process.

Subsequently, a multilayer printed wiring board manufacturing methodwill be explained. In this embodiment, 5000 holes are bored at random onthe substrate (500 mm×500 mm) with the shortened wavelength laser beam.Here, as explained above, the scanning area of the galvano-mirror is30×30 mm and the positioning velocity is 400 points/sec in the scanningarea. On the other hand, the number of step areas of the X-Y table is298 (17×17). Namely, the laser process is completed by repeating themovement of 30 mm in the X direction 17 times and the movement of 30 mmin the Y direction 17 times. The moving velocity of the X-Y table 80 is15000 mm/min. Meanwhile, the recognizing time of the four target marks11 by the CCD camera 82 is 9 seconds including the moving time of thetable 80. When the substrate 10 is processed by such manufacturingapparatus, the processing time has been 269.5 seconds.

The substrate 10 having formed the holes 20 is soaked into chromium acidfor one minute to dissolve the epoxy resin particles in the inter-resinlayer insulator in order to obtain rough surface of the inter-resinlayer insulator 16 shown in the process (E). Thereafter, the substrateis soaked into the neutralizing solution (manufactured by SHIPLEY Corp.)and is then washed with water.

The substrate 10 having conducted the rough surface forming process isgiven the palladium catalyst (ATOTECH Corp.) to give the catalyst coreto the bonding agent layer 16 and the hole for via hole 20.

Here, liquid resist is prepared. Oligomer given the photosensitivity(molecular weight of 4000) obtained by acrylic process for the epoxygroup of 25% of the cresol novolac type epoxy resin (produced by NipponKayaku Co., Ltd.: Bland name EOCN-103S) dissolved into DMDG, animidazole hardening agent (manufactured by Shikoku Chemicals Corp.:Bland name 2PMHZ-PW), acrylic isocyanate (manufactured by Toagosei Co.,Ltd.: Bland name Alonix M215), benzophenone as the photo-starting agent(manufactured by Kanto Chemical Co., Inc.) and Michier's ketone as thephoto-sensitivity amplifying agent (manufactured by Kanto Chemical Co.,Inc.) are kneaded using NMP in the following composition. Then these areadjusted to the viscosity of 3000 cps with a homodisper stirrer and arethen kneaded with three rolls to obtain the liquid resist.

-   Resin composition; photosensitive    epoxy/M215/BP/MK/imidazole=100/10/5/0.5/5

As shown in the process (F) of FIG. 5, the liquid resist obtained aboveis coated to both surfaces of the substrate 10 having completed theprocess to give the catalyst core using a roll coater. It is then driedup at the temperature of 60° C. for half an hour to form the resistlayer 24 in the thickness of 30 μm.

Thereafter, after the non-removing area of the resist layer 24 isexposed by the photo-etching or radiation of small output laser, theresist layer is dissolved by DMTG as shown in the process (G) to form,on the substrate 10, the resist for plating 26 where the pattern 26 b toform the conductive circuit pattern 26 a and target marks is eliminated.Moreover, the resist is exposed with ultra-high pressure mercury lamp inthe energy of 1000 mJ/cm² for an hour at the temperature of 100° C.Thereafter, the substrate is heated for 3 hours at 150° C. to formpermanent resist on the interlayer insulator (bonding agent layer) 16.

The substrate 10 having formed the permanent resist 26 as shown in theprocess (H) is subjected to the pre-plating process (in more concrete,process by sulfuric acid and activation of catalyst core) in advance.Thereafter, the non-electrolytic copper plating 28 in the thickness ofabout 15 μm is precipitated to the resist non-forming area by thenon-electrolytic plating in the non-electrolytic copper plating bath toform the external layer copper pattern 30, via hole 32, and target mark111. Thereby, a conductive layer is formed by the additive method.

The processes explained above are repeated to further form anotherconductive layer by the additive method. In this case, an error ismeasured with the CCD camera 82 using the target mark 111 formed on theinterlayer insulator (bonding agent layer) 16 and the hole for via holeis formed by laser. By building up the wiring layers, a multilayerprinted wiring board of six layers can be formed.

Subsequently, a structure of the manufacturing apparatus in relation tothe modification example of this embodiment will be explained. In theprofile explained above by referring to FIG. 1, tellurium crystal 94 isarranged at the outside of the CO₂ laser oscillator 60 formed by sealingthe CO₂ gas between the anti-reflection mirror 60B and the partialreflection mirror 60A. Meanwhile, in the other embodiment, the CO₂ laseroscillator 160 is provided, by sealing the CO₂ gas, between thetellurium crystal 194 and the anti-reflection mirror 160B. Namely, thetellurium crystal 194 is arranged within the CO₂ laser oscillator 160.The tellurium crystal 194 is structured to partially reflect with thesurface opposed to the anti-reflection mirror 160B to pass only a partof the energy excited by the CO₂ gas like the partial reflection mirror60A in the profile shown in FIG. 1.

In the non-linear type optical crystal such as tellurium crystal, etc.,since the conversion efficiency to harmonics is higher when a highoutput laser beam is incident, a high output laser beam in the CO₂ laseroscillator 160 is incident to the tellurium crystal to realize higherefficiency of the conversion to harmonics.

In the embodiment explained above, a galvano-head is used as thescanning head, but a polygon mirror may alternatively be employed. Inaddition, the laser radiating position can be adjusted by moving the X-Ytable without use of the scanning head.

In the above embodiment, the wavelength of CO₂ laser is reduced to halfby one tellurium crystal, but it is also possible to decrease the laserwavelength to quarter by providing the tellurium crystals in two stages.Moreover, the CO₂ laser is used as the laser oscillator, but it is alsopossible in the present invention to use the harmonics of various lasersources such as argon, etc. Here, the wavelength of laser beam must be360 nm or less or 3000 nm or more to bore the holes to the interlayerresin insulator. Namely, when the laser beam in the wavelength longerthen 360 nm and shorter than 3000 nm is used, heat is not generated whenthe laser passes the resin. Therefore, when the wavelength is reduced tohalf, the laser source of the wavelength shorter than 720 nm and longerthan 6000 nm must be used. Moreover, when the wavelength is reduced toquarter, the laser source of the wavelength shorter than 1440 nm andlonger than 12000 nm must be used.

In addition, in the embodiment explained above, tellurium is used as thenon-linear optical crystal, but various kinds of non-linear opticalcrystal may be used so long as the phase matching with the laser beamcan be attained and such optical crystal allows transmission of thelaser beam from 10 μm to 5 μm. For example, gallium-selenium GaSe,antimony sulfide Ag3SBS3, arsenic sulfide Ag3ASS3, mercury sulfide HgSand selenium Se, etc. can be used.

Moreover, as a work piece to be processed, a multilayer printed wiringboard is used but the work piece is not limited thereto.

Another embodiment of the present invention will be explained withreference to FIG. 7 to FIG. 11. FIG. 7 shows the multilayer printedwiring board manufacturing apparatus in relation to this embodiment ofthe present invention.

In this embodiment, the CO₂ laser oscillator 260 in the wavelength of10.6 μm is used as the laser source. The light beam emitted from thelaser oscillator 260 is sent to the galvano-head via the transfer mask262 in order to make clear the focal point on the substrate.

The scanning head 270 is formed of a galvano-mirror formed of a set ofthe galvano-mirror 274X for scanning the laser beam in the X directionand the galvano-mirror 274Y for scanning the beam in the Y direction.These mirrors 274X, 274Y are driven by the control motors 272X, 272Y.The motors 272X, 272Y adjust the angles of the mirrors 274X, 274Yaccording to the control command from the computer to be explained laterand also transmit the detecting signal from the built-in encoder to thecomputer side.

The scanning area of the galvano-mirror is 30×30 mm. Moreover, thepositioning speed of galvano-mirror is 400 points/sec in the scanningarea. The laser beam is scanned in the X-Y directions via a couple ofgalvano-mirrors 274X, 274Y to pass the f−θ lens 276 and then reach thebonding agent layer described later of the substrate 210 to form a hole220 (aperture) for via hole.

The substrate 210 is placed on the X-Y table 280 moving in the X-Ydirections. As is explained above, since the scanning area of thegalvano-mirror of each galvano-head 270 is 30 mm×30 mm and the substrate210 of 500 mm×500 mm is used, the step area of the X-Y table 280 is 289(17×17).

In the manufacturing apparatus, the CCD camera 282 is provided tomeasure the position of the target marks (positioning marks) 211 aarranged at the four corners of the substrate 210 and correct an errorin view of starting the processing.

A structure of the X-Y table 280 of this embodiment will be explained infurther detail by referring to FIG. 7 and FIG. 8. FIG. 8 is across-sectional view along the line A-A of the X-Y table 280 shown inFIG. 7.

As shown in FIG. 7, a rectangular aperture 280 a of 30 mm×8 mm isprovided to the area corresponding to the positioning mark 211 a of theprinted wiring board 210 when the printed wiring board 210 is placed atthe four corners of the X-Y table 280. As shown in FIG. 8, a socket 286is engaged with respective aperture 280 a. The socket 286 is connectedto the cable 283 wired at the inside of the X-Y table 280 and this cable283 is connected to the connector 281 provided at the end part of theX-Y table 280. This connector 281 is further connected to the cable 290from the external power supply. Connection with the external powersupply may also be realized through slide contact method, in addition touse of cable of this embodiment. In the socket 286, four LEDs 288conforming to the specification No. HP-HLMP-2685 (Stanley Electric Co.,Ltd. H-3000-L, Sharp Corp. GL5-UR-3K, etc.) are fixed. The aperture 280a is provided with a transparent or semi-transparent glass or acryliccover 289 and thereby the LED 288 may be protected if the laser beam iserroneously radiated. At the lower side of the X-Y table 280, the Xdrive motor 284X for driving in the X direction and Y drive motor 284Yfor driving in the Y direction are arranged. In the X-Y table 280 ofthis embodiment, a groove and a hole (not illustrated) are provided forvacuum absorbing and fixing the substrate to the surface other than thatcorresponding to the light source.

Explanation of the control mechanism of the manufacturing apparatus isnot repeated here because it is similar to that of the embodimentexplained above.

Here, the processing data generating process by the computer 250 of theother embodiment will be explained. The process by the computer 250 issimilar to that of the embodiment described above with reference to FIG.3 and therefore it will be explained with reference to FIG. 3 and FIG.9. FIG. 9(B) is an enlarged cross-sectional view of the aperture 280 aof the X-Y table 280 shown in FIG. 8. FIG. 9(A) is a plan view of theaperture 280 a viewed from the side of the CCD camera 282.

The computer 250 first drives the X-Y table 280 to the position of theCCD camera 282 to move the target mask 211 a (first process shown inFIG. 3). The LED 288 is caused to emit the light to pass through the BTresin substrate 210 (refer to FIG. 9(B)) to generate silhouettes of thetarget mark 211 a on the substrate surface side and of the target mark211 b of the substrate rear surface side (refer to FIG. 9(A)). The CCDcamera 282 recognizes the silhouettes and picks up the positions of thefour target marks 211 a of the substrate 210 (refer to FIG. 7) tomeasure the errors such as deviation in the X direction, deviation inthe Y direction, compression of substrate, and a rotating amount (secondprocess). In order to correct the errors measured, an error data isgenerated (third process). The four target marks 211 b are picked up toprocess the rear surface side of the substrate 211. The desirable shapeof the target mark is circular shape in which the center point can beextracted easily by the computer.

Subsequently, the computer 250 corrects the hole coordinate dataconsisting of the coordinates of the processing holes with the errordata generated by the third process to generate the actual processingdata consisting of the coordinates of the holes to be bored actually(fourth process). On the basis of the actual processing data, thescanning head data for driving the galvano-head 270 is generated (fifthprocess), the table data for driving the X-Y table 280 is generated(sixth process), and the laser data of the timing for oscillating thelaser 260 is generated (seventh process). This data is temporarilystored in the memory section 252 and actual boring process is executedby driving the X-Y table 280, laser 260, and galvano-head 270 based onthis data.

Thereafter, the manufacturing process of a multilayer printed wiringboard by utilizing the multilayer printed wiring board of thisembodiment of the present invention will be explained with reference toFIG. 10 and FIG. 11.

First, using, as the starting material, the copper clad laminated plate210 a in which the copper foil of 18 μm is laminated on both surfaces ofthe substrate 210 consisting of transparent or semi-transparent glassepoxy or BT (bismaleimidetriazine) of 500×500 mm in the thickness of 1mm shown in the process (A) of FIG. 10, the internal layer copperpatterns 214 a, 214 b, target mark 211 a for processing the substratesurface and target mark 211 b for processing the rear surface are formedon both sides of the substrate 211 by etching the copper foil into thepattern by the ordinary method as shown in FIG. 10(B).

The substrate 210 shown in FIG. 10(B) is washed with water and is thendried up. The substrate 210 is then subject to the degreasing process inthe acid for the soft etching purpose. It is then processed by thecatalyst solvent consisting of palladium chloride and organic acid.Thereby, it is given the Pd catalyst and activated. Thereafter, it issubject to the plating in the non-electrolytic plating bath to form therecessed and projected layer (rough surface) of Ni—P—Cu alloy in thethickness of 2.5 μm on the surface of the copper conductors 214 a, 214b, target marks 211 a, 211 b and via hole pad.

The substrate is then washed with water and is then soaked into thenon-electrolytic tin plating bath consisting of tin borofluoridethiourea for an hour at the temperature of 50° C. to form a tinreplacement plating layer of 0.3 μm in thickness at the surface of theNi—Cu—P alloy rough surface.

As shown in the process (C), the bonding agent is coated on thesubstrate 210 using a roll coater, it is then left for 20 minutes underthe horizontal condition. Then, the substrate is dried up for 30 minutesat the temperature of 60° C. to form the bonding agent layer 216 of 50μm in thickness. Thereafter, the bonding agent layer 216 is hardened byheating process for 5 hours at 170° C. in the heating furnace. Thisbonding agent layer 216 has a light transmitting property. Thereby, thetarget marks 211 a, 211 b covered with this bonding agent layer 216 canbe recognized easily with the CCD camera 282.

Thereafter, the substrate 210 is placed on the X-Y table 280 shown inFIG. 7 and the substrate 210 is fixed on the X-Y table 280 by vacuumabsorption through the grooves and holes provided on the X-Y table 280.Then, the target marks 211 a formed at the four corners of the substrate210 as mentioned above are measured with the CCD camera 282 anddeviation of the substrate 210 is measured and corrected. Thereafter,the pulse beam of 50 μsec is applied in the output of 400 W from thelaser oscillator 260. This light beam is used to form a hole 220 for viahole to the bonding agent layer 216 of the substrate (refer to process(D)).

In this embodiment, since copper which does not allow transmission oflight beam is used for the target marks 211 a, 211 b, the positioningmark can be recognized easily and can be read easily with the CCD camera282 by means of the silhouettes. In this embodiment, copper is used forthe target marks 211 a, 211 b, but the other various metal conductorswhich also do not allow transmission of light beam can also be used.

Moreover, since the target marks 211 a, 211 b are formed simultaneouslywith the conductive circuit (internal layer copper patterns 214 a, 214b), it is not required to additionally provide the process to form thetarget marks.

In this embodiment, 5000 holes are bored at random on the substrate (500mm×500 mm). Here, as explained above, the scanning area of thegalvano-mirror is 30×30 mm and the positioning speed is 400 points/secwithin the scanning area. On the other hand, the number of step areas ofthe X-Y table 280 is 289 (17×17). The moving speed of the X-Y table 280is 15000 mm/min. Meanwhile, the recognizing time of the four targetmarks 211 a, 211 b by the CCD camera 282 is 9 seconds including themoving time of the table 280.

When the substrate 210 is manufactured with this manufacturingapparatus, the processing time is 269.5 seconds.

The substrate 210 having formed the holes 220 is soaked into chromiumacid for one minute to dissolve the epoxy resin particles in theinter-resin layer insulating layer to form the layer 216 having therough surface as shown in the process (E). Thereafter, the substrate issoaked into the neutral solution (SHIPLEY Corp.) and then it is washedwith water.

The catalyst core may be given to the bonding agent layer 216 and hole220 for via hole by giving the palladium catalyst (ATOTECH Corp.) to thesubstrate 210 with the rough surface forming process completed.

As shown in the process (F) of FIG. 11, the liquid resist, like that inthe aforementioned embodiment, is coated with a roll coater on bothsurfaces of the substrate 21 with the catalyst core giving processcompleted and it is then dried up for 30 minutes at 60° C. to form theresist layer 224 of 30 μm in thickness.

Thereafter, the non-removing section of the resist layer 224 is exposedby the photoetching or laser radiation of a small output and then theresist layer is dissolved by DMTG as shown in the process (G) to formthe resist 226 for the plating on the substrate 210 where the pattern226 b to form the conductive circuit 226 a and target marks iseliminated. Then, the substrate is exposed with an ultra-high pressurelamp in the energy of 100 mJ/cm². Moreover, the substrate 210 is heatedfor 1 hour at 100° C., then 3 hours at 150° C. to form the permanentresist 226 on the interlayer insulating layer (bonding agent layer) 216.

As shown in the process (H), the pre-processing (specifically, processby sulfuric acid and activation of catalyst core) is executed to thesubstrate 210 on which the permanent resist 226 is formed. Thereafter,non-electrolyte copper plating 228 in the thickness of 15 μm isprecipitated on the resist non-forming section by the non-electrolyticplating in the non-electrolytic copper plating bath to form the externallayer copper pattern 230, via hole 232 and target marks 211 a′, 211 b′in view of forming the conductive layer by the additive method.

By repeating the processes explained above, one more conductive layer isformed by the additive method. In this case, as shown in FIG. 9(C) andFIG. 9(D), an error is measured with the CCD camera 282 and the hole forvia hole is formed by laser beam by use of the surface processing targetmarks 211 a′ and the rear surface processing target mark 211 b′ formedon the interlayer insulating layer (bonding agent layer) 216. Themultilayer printed wiring board of four or more layers can be formed bybuilding up the wiring layers as explained above.

Another embodiment of the present invention will be explained withreference to FIG. 12 to FIG. 17.

FIG. 12 shows a multilayer printed wiring board manufacturing apparatusin relation to this embodiment of the present invention.

In this embodiment, the CO₂ laser oscillator 360 is used as the lasersource. The light beam emitted from the laser oscillator 360 is incidentto a beam splitter 364 via the transfer mask 362 in order to make clearthe focal point on the substrate. In the beam splitter 364, the incidentlight is distributed by 1:1 in the power ratio and is then transmittedto the side A galvano-head (scanning head) 370A and to the side Bgalvano-head (scanning head) 370B through reflection by the mirror 366.As the beam splitter, those combining a plurality sets of the prisms andthose obtained by arranging a multilayer film on zinc-selenium (ZnSe)may be used.

The side A galvano-head 370A and side B galvano-head 370B arerespectively formed of a set of galvano-mirrors consisting of thegalvano-mirror 374X for scanning the laser beam in the X direction andthe galvano-mirror 374Y for scanning the beam in the Y direction, andthese mirrors 374X, 374Y are driven by the control motors 372X, 372Y.The motors 372X, 372Y adjust the angles of the mirrors 374X, 374Y andtransmit the detecting signal from the built-in encoder to the computerside according to the control command from the computer to be describedlater.

The scanning area of the galvano-mirror is 30×30 mm and the positioningspeed of the galvano-mirror is 400 points/sec in the scanning area. Thedistance between the side A galvano-head 370A and side B galvano-head370B is set to 250 mm interval which is a half of the substrate (500mm×500 mm) for multiple chamfering in order to improve the efficiency ofsubstrate processing. The laser beam is scanned in the X-Y directionsvia a couple of galvano-mirrors 374X, 374Y and then passes through thef−θ lens 376 and then reaches the bonding agent layer of the substrate310 to be explained later to form the hole (aperture) for the via hole.

The substrate 310 is placed on the X-Y table 380 moving in the X-Ydirections. As explained above, since the scanning area of thegalvano-mirrors of the galvano-heads 370A, 370B is 30 mm×30 mm and thesubstrate 31 of 500 mm×500 m is used, the number of step areas of theX-Y table 380 is 289 (17×17). Namely, the laser processing is completedby repeating the movement of 30 mm in the X direction 17 times and themovement of 30 mm in the Y direction 17 times.

In the manufacturing apparatus, the CCD camera 382 is arranged and theprocessing is started after measuring the positions of the target marks311 arranged at the four corners of the substrate 310 and thencompensating for an error.

Subsequently, the control mechanism of the manufacturing apparatus willbe explained with reference to FIG. 13.

The control apparatus is composed of a computer 350 which receives aninput the hole coordinate data of the multilayer printed wiring board(processing data) input from the input section 354 and the position ofthe target marks (positioning marks) 311 measured by the CCD camera 382to generate the processing data and then stores it to the memory section352. On the basis of the processing data, the X-Y table 380, laser 360and galvano-heads 370A, 370B are driven for the purpose of actual holeboring process.

Here, the processing data generating process by the computer 350 will beexplained in detail with reference to FIG. 14.

The computer 350 drives the X-Y table 380 to the position of the CCDcamera 382 to move the target mark 311 (first process). Errors such asdeviation in the X direction, deviation in the Y direction, compressionof substrate, and an amount of rotation can be measured by picking upthe positions of the four target marks 311 with the CCD camera 382(second process). The error data for compensating for the measured erroris generated (third process).

Thereafter, the computer 350 corrects the hole coordinate dataconsisting of the coordinates for hole boring with the error datagenerated by the third process to generate the actual processing dataconsisting of the coordinates of the hole to be bored actually (fourthprocess). On the basis of the actual processing data, the galvano-headdata for driving the galvano-heads 370A, 370B is generated (fifthprocess), the table data for driving the X-Y table 380 is generated(sixth process), and the laser data of the timing for oscillating thelaser 360 is also generated (seventh process). This data thus generatedis then stored temporarily in the memory section 352 and drives the X-Ytable 380, laser 360 and galvano-heads 370A, 370B on the basis of thedata for the purpose of actual hole boring process.

Generation of the galvano-data used in the fifth process will beexplained in more detail with reference to FIG. 15 showing the flowchartof this process.

At the time of manufacturing a plurality of multilayer printed wiringboards by multiple chamfering of the substrate, it may be thoughtreasonable to conduct the hole boring process with the same pattern inorder to simultaneously bore the holes of two sheets of the multilayerprinted wiring board in the same shape with the side A galvano-head 370Aand side B galvano-head 370B. However, since the positional accuracy ofthe hole boring process is 20 μm, it is required to position theadjacent two multilayer printed wiring boards of the same shape to theaccuracy of 20 μm but it is very difficult. Therefore, in thisembodiment, the holes are bored on the side A galvano-head 370Adifferently from those on the side B galvano-head 370B. The process forthis purpose is conducted by the process shown in FIG. 15 to beexplained later.

First, the computer 350 determines, from the coordinates of each hole ofthe actual processing data, whether each hole should be processed by theside A galvano-head 370A or side B galvano-head 370B (S12). When a holeis bored with the side A galvano-head 370A (YES in the step S14), it isalso judged whether or not the hole boring process should be conductedby the side A galvano-head 370A (step S16) at the timing where the laserbeam is supplied from the laser 360 and the hole boring process isconducted by the side B galvano-head 370B which is the othergalvano-head.

Here, when the boring is not conducted (NO in the step S16), therotating positions (scanning position) of the X axis motor 374X and Yaxis motor 374Y are set (S18) to radiate the laser beam to the positiondeviated from the substrate 310, namely to the area outside theprocessing object area of the multilayer printed wiring board with thegalvano-mirrors 372X, 372Y. On the other hand, when the boring isconducted (YES in the step S16), the rotating positions (scanningpositions) of the X axis motor 374X, Y axis motor 374Y are calculated toradiate the laser beam to the coordinates positions of the target holeswith the galvano-mirrors 372X, 372Y (S20, S22). In the case ofprocessing with the side B galvano-head 370B (NO in S14), the similarprocesses (S26, S28, S30, S32) are conducted. When above processes arecompleted for the coordinates of all holes of the actual processing data(YES in S34), all processes are completed.

Subsequently, manufacturing of the multilayer printed wiring boardutilizing the multilayer printed wiring board manufacturing apparatus inrelation to this embodiment of the present invention will be explainedwith reference to FIG. 4 and FIG. 5 which have also been referred to forexplanation about the manufacturing process of the aforementionedembodiment.

The processes (A) to (C) are similar to the aforementioned embodimentand the same explanation is not repeated here. After completion of theprocess (C), the substrate 10 is placed on the X-Y table 380 shown inFIG. 12 and the pulse beam of 50μ sec is radiated to the substrate 10 inan output of 400 W from the laser oscillator 360. This light beam formsa hole 20 for via hole to the bonding agent layer 16 of the substrate(refer to the process (D)).

In this embodiment, 5000 holes are bored at random on the substrate (500mm×500 mm). Here, as explained above, the scanning area of respectivegalvano-mirrors is 30×30 mm as explained above and the positioning speed400 points/sec within the scanning area. On the other hand, the numberof step areas of the X-Y table 380 is 289 (17×17). The moving speed ofthe X-Y table 380 is 15000 mm/min. Meanwhile, the recognizing time ofthe four target marks 11 by the CCD camera 382 is 9 seconds includingthe moving time of the table 380.

When the substrate 10 is processed by this manufacturing apparatus, theprocessing time is 134 seconds. In the manufacturing apparatus in theaforementioned embodiments in which only one galvano-head is used, theprocessing time is 269.5 seconds. As explained above, the processingtime can be reduced to a half in the present invention without changingthe table size. The explanation about the processes (E) to (H) is notrepeated here because it is similar to that in the aforementionedembodiment.

Subsequently, the manufacturing apparatus in relation to themodification example of this embodiment of the present invention will beexplained with reference to FIG. 16. In this embodiment explained withreference to FIG. 12, two units of the galvano-heads 370A, 370B areprovided. Meanwhile, in this embodiment, three units of thegalvano-heads 370A, 370B, 370C are provided. In this example ofmodification, the light beam having the power equal to ⅓ the power ofthe light from the laser 360 is supplied to the side A galvano-head 370Avia the beam splitter 364A which distributes the incident light beam inthe power ratio of 1:2. Moreover, the light beam having the power equalto ⅓ the power of the beam from the beam splitter 364A is supplied tothe side B galvano-head 370B via the beam splitter 364A whichdistributes the beam in the power ratio of 1:1 and moreover the lightbeam having the power equal to ⅓ is also supplied to the side Cgalvano-head 370C by means of the mirror 366.

In the manufacturing apparatus of the modification example of thisembodiment, the hole boring time by laser can be reduced to ⅓. In thisembodiment, three units of the galvano-head are used but it is alsopossible to use four or more units of galvano-head by adjusting thepower ratio of the beams distributed by the beam splitter.

Next, the manufacturing apparatus in relation to the other modificationexample of this embodiment of the present invention will be explainedwith reference to FIG. 17. In this embodiment, as explained withreference to FIG. 12, a unit of transfer mask 362 is arranged betweenthe laser oscillator 360 and beam splitter 364. On the other hand, inthe manufacturing apparatus of this embodiment, the transfer masks 362A,362B are arranged respectively between the beam splitter 364 andgalvano-heads 370A, 370B.

In the structure of the profile explained above with reference to FIG.12, only one transfer mask 362 is used, however, the optical path lengthup to the substrate 310 from the transfer mask 362 in the case of theside A galvano-head 370A is different from that in the case of side Bgalvano-head 370B. Therefore, it is required that the distance up to theside A galvano-head 370A from the substrate 310 is set different fromthe distance up to the side B galvano-head 370B. Meanwhile, in thestructure of the other modification example shown in FIG. 17, theoptical path length up to the substrate 310 from the transfer mask 362is equal in both the case of the side A galvano-head 370A and the side Bgalvano-head 370B. Therefore, the distance from the substrate 310 to theside A galvano-head 370A can be set equal to the distance up to the sideB galvano-head 370B.

In the embodiments explained above, the present invention is applied toa multilayer printed wiring board manufacturing apparatus, however, thepresent invention can also be applied to various kinds of laserprocessing apparatuses. Moreover, a galvano-head is used as the scanninghead but a polygon mirror can also be used. In addition, the CO₂ laseris used as the laser oscillator, but various types of laser may also beused.

According to the apparatus of the last mentioned embodiment, theprocessing speed can be improved by utilizing the X-Y table for placingthe single galvano-head of the related art. Namely, it is also possibleto prepare a plurality of galvano-heads and provide the laser oscillatorto these heads. In this case, the apparatus size such as the X-Y tableinevitably increases. However, in this embodiment, since a single laseroscillator is used, the apparatus size is not increased.

Moreover, the area of the X-Y table can be set to the size of only onework piece by processing only one work piece (multilayer printed wiringboard) with two or more scanning heads and thereby the processing speedcan be enhanced without increase in size of the apparatus.

EFFECT OF THE INVENTION

As explained above, since the shortened wavelength can be realized bymodulating the wavelength of the laser source in the present invention,fine holes may be formed as well as via holes by use of a low pricelight source.

As explained previously, since several hundreds to several thousandsholes can be bored with radiation of laser beam while securing thepositional accuracy of the via holes in the present invention,mass-production of the multilayer printed wiring board by the laser beamcan be realized.

As explained above, since the light can always be applied from the lowerside of the positioning marks to accurately read the positioning marksin the present invention even when the X-Y table itself or a drive motoris provided, the boring process by the laser beam can be conducted withhigher accuracy.

Moreover, as explained above, since a plurality of galvano-heads areprovided even when only one laser source is used in the presentinvention, the boring speed can be improved without increase in size ofthe apparatus and thereby low cost laser boring can be realized.

1. A multilayer printed wiring board manufacturing apparatus comprising:a processing laser source configured to emit a laser beam; a scanninghead configured to deflect the laser beam in X-Y directions; an X-Ytable configured to hold a multilayer printed wiring board placedthereon, the multilayer printed wiring board having an interlayer resininsulator and at least one positioning mark; a camera configured tomeasure a position of the at least one positioning mark by detectinglight reflected by the at least one positioning mark through theinterlayer resin insulator; and a control apparatus having an inputsection to which processing data of the multilayer printed wiring boardis input, an arithmetic operating section configured to correct theprocessing data based on the position of the at least one positioningmark and generate drive data for controlling at least one of the X-Ytable and the scanning head to apply the laser beam to the multilayerprinted wiring board and form a hole in the interlayer resin insulator,and a memory section configured to store the processing data and thedrive data.
 2. The multilayer printed wiring board manufacturingapparatus according to claim 1, wherein said at least one positioningmark comprises a metal conductor.
 3. The multilayer printed wiring boardmanufacturing apparatus according to claim 1, wherein said at least onepositioning mark comprises a material same as a conductive circuit.
 4. Amultilayer printed wiring board manufacturing method comprising: formingat least one positioning mark on a multilayer printed wiring board;forming at least one interlayer resin insulator covering the at leastone positioning mark; providing a multilayer printed wiring boardmanufacturing apparatus including a processing laser source configuredto emit a laser beam, a scanning head configured to deflect the laserbeam in X-Y directions, a camera configured to measure a position of theat least one positioning mark, an X-Y table configured to hold themultilayer printed wiring board, and a control apparatus having an inputsection to which processing data of the multilayer printed wiring boardis input, and an arithmetic operating section configured to correct theprocessing data based on the position of the at least one positioningmark; placing the multilayer printed wiring board having said at leastone positioning mark on the X-Y table of the multilayer printed wiringboard manufacturing apparatus; measuring the position of the at leastone positioning mark through the at least one interlayer resin insulatorwith the camera by detecting light reflected by the at least onepositioning mark; correcting the input processing data based on theposition of the at least one positioning mark; generating drive data fordriving at least one of the scanning head and the X-Y table in thearithmetic operating section; controlling at least one of the X-Y tableand the scanning head based on the drive data; and applying the laserbeam to the multilayer printed wiring board to form a hole in the atleast one interlayer resin insulator.
 5. The multilayer printed wiringboard manufacturing method according to claim 4, wherein the at leastone interlayer resin insulator has light transmissivity.
 6. Themultilayer printed wiring board manufacturing method according to claim4, further comprising a light source configured to illuminate the atleast one positioning mark, the light source comprising a light emittingdiode.
 7. The multilayer printed wiring board manufacturing methodaccording to claim 4, wherein the at least one positioning mark has arough surface.
 8. The multilayer printed wiring board manufacturingmethod according to claim 4, wherein the processing data comprises holecoordinate data, and the hole coordinate data is corrected in view of asize change of the multilayer printed wiring board to produce a modifiedhole coordinate data.
 9. The multilayer printed wiring boardmanufacturing method according to claim 4, wherein the scanning head iscontrolled based on the drive data.
 10. The multilayer printed wiringboard manufacturing method according to claim 4, further comprisinggenerating a laser data based on the position of the at leastpositioning mark, the laser data indicating timing of a laseroscillation of the processing laser source.
 11. The multilayer printedwiring board manufacturing method according to claim 4, wherein the atleast one interlayer resin insulator comprises a plurality of interlayerresin insulators including an upper layer and an lower layer, the atleast one positioning mark comprises a plurality of positioning marksincluding a positioning mark provided in the upper layer and apositioning mark provided in the lower layer, and the positioning markof the upper layer is deviated from the positioning mark of the lowerlayer.
 12. A multilayer printed wiring board manufacturing apparatuscomprising: a CO₂ laser source configured to emit a laser beam; ascanning head configured to deflect the laser beam in X-Y directions; anX-Y table configured to move a multilayer printed wiring board disposedthereon; and harmonic wave generating means for converting the laserbeam emitted from said CO₂ laser source to a beam of a second harmonicwave, wherein at least one of the scanning head and the X-Y table iscontrolled to apply the laser beam to the multilayer printed wiringboard to form a via hole in the multilayer printed wiring board.
 13. Themultilayer printed wiring board manufacturing apparatus according toclaim 12, wherein said via hole is formed by focusing the beam.
 14. Amultilayer printed wiring board manufacturing apparatus comprising: aCO₂ laser source configured to emit a laser beam; harmonic wavegenerating means for converting the laser beam to a shortened wavelengthlaser beam of a second harmonic wave; a scanning head configured todeflect the shortened wavelength laser beam in X-Y directions; an X-Ytable configured to hold a multilayer printed wiring board placedthereon, the multilayer printed wiring board having at least onepositioning mark; a camera configured to measure a position of the atleast one positioning mark of the multilayer printed wiring board; and acontrol apparatus having an input section to which processing data ofthe multilayer printed wiring board is input, an arithmetic operatingsection configured to generate drive data for driving at least one ofthe scanning head and the X-Y table based on the position of the atleast one positioning mark and the processing data and controlling atleast one of the scanning head and the X-Y table to apply the shortenedwavelength laser beam to the multilayer printed wiring board to form ahole in the multilayer printed wiring board, and a memory sectionconfigured to store the processing data and the drive data.
 15. Themultilayer printed wiring board manufacturing apparatus according toclaim 12 or claim 14, wherein said harmonic wave generating meanscomprises at least one non-linear optical crystal which reflects thelaser beam emitted from the CO₂ laser source to a harmonic wave emittingside and transmits the shortened wavelength laser beam.
 16. Themultilayer printed wiring board manufacturing apparatus according toclaim 15, wherein said at least one non-linear optical crystal comprisesa material selected from the group consisting of tellurium,gallium-selenium, antimony sulfide, arsenic sulfide, mercury sulfide andselenium.
 17. A multilayer printed wiring board manufacturing methodcomprising: providing a manufacturing apparatus comprising a CO₂ lasersource configured to emit a laser beam, a harmonic wave generatingapparatus configured to convert the laser beam emitted from said CO₂laser source to a shortened wavelength beam of the second harmonic wave,a scanning head configured to deflect the shortened wavelength beam inX-Y directions, an X-Y table configured to hold a multilayer printedwiring board having at least one target mark and an interlayer resininsulator, and a camera configured to measure a position of the at leastone target mark; measuring with the camera the position of the at leastone target mark of the multilayer printed wiring board placed on the X-Ytable; generating drive data for driving at least one of the scanninghead and the X-Y table based on the position of the at least one targetmark and the processing data; controlling at least one of the X-Y tableand the scanning head based on the drive data; and applying theshortened wavelength beam of the second harmonic wave transmitted fromthe harmonic wave generating apparatus to the multilayer printed wiringboard to form a hole in the interlayer resin insulator.
 18. A laserprocessing apparatus comprising: a CO₂ laser source configured to emit alaser beam; harmonic wave generating means for converting the laser beamto a shortened wavelength beam of a second harmonic wave; a scanninghead configured to deflect the shortened wavelength beam in X-Ydirections; and an X-Y table configured to move a work piece to beprocessed, wherein at least one of the scanning head and the X-Y tableis controlled to apply the shortened wavelength beam to the work pieceto form a via hole in the work piece.
 19. The multilayer printed wiringboard manufacturing apparatus according to claim 18, wherein said viahole is formed by focusing the shortened wavelength beam.